Internal Mixer

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Shear Type Banbury Mixer

Service hotline:

0595-8593 0895

1.This series of compounders adopts an elliptical shearing type rotor, with a certain speed ratio between the two rotors which has the advantages of high production efficiency and uniform dispersion of materials.
2.The mixing chamber adopts a drilling structure, and both the rotor and the upper and lower top have circulating channels. According to different production process requirements, steam or cooling water can be passed through for heating or 3. cooling. The mixing chamber is a combined structure, which convenient for installation, removal, and maintenance.
4. The discharge mechanism is a pendulum-type drop, which is driven by a gear rack hydraulic cylinder to open and close discharge door, and is locked by a reciprocating hydraulic cylinder.
5.The rotor adopts a through-shaft structure, which has high rigidity and low def. The rotor is supported by rolling bearings, which has a long service life and is easy to maintain.
6. The parts that come into contact with the rubber are all with wear-resistant hard alloy, which is wear-resistant, corrosion-resistant, and has a long service life.
7. The sealing device at the end of the rotor shaft can lubricating oil and softening oil, which has reliable sealing and can select different structural forms according to needs.
8. The upper top bolt applies pressure to the material through hydraulic cylinder or air cylinder, which can achieve automatic pressure increase, pressure decrease, and floating.
9. The transmission system adopts a hard tooth surface reducer, which has a compact structure, high transmission efficiency, low noise, and long service life.
10. The main motor adopts low (high) voltage frequency conversion drive or permanent magnet drive technology which can meet the speed requirements of different processes, and has high efficiency, saves energy, and runs smoothly.
11.The electrical control system adopts PLC touch screen control and has two operation modes: manual and automatic. It can communicate with the auxiliary machine above, and automatically compound according to the process formula requirements. It can be connected the MES system to achieve digital and intelligent management and control.

Product Usage
For rubber or plastic;mastication, compounding.
Model XM-50 XM-75 XM-100 XM-110 XM-160 XM-270 XM-370 XM-430
Total volume of mixing chamber (L) 50 91 109 108 142  250  395 425
Working volume of the mixing room (L) 38(两棱) 68(三棱) 82(三棱) 81(四棱) 107(四棱) 188(四棱) 296(四棱) 319(四棱)
Active rotor speed (r/min) 4~40 3.5~35 3.5~35 4~40 4~40 4~40 6~60 6~60
Rotor speed ratio 1:1.16 1:1.14 1:1. 14 1:1.15 1:1.15 1:1.15 1:1.15 1:1.15
Main motor power (kW) 110 185 280 315 520 1250 2500 2500
Pressure of the upper plug on the rubber (MPa) 0.1~0.4 0.1~0.4 0.1~0.4 0.1~0.5 0.1~0.5 0.1~0.6 0.1~0.6 0.1~0.6
Maximum steam pressure (Mpa) 0.8 0.8 0.8 0.8  0.8 0.8 0.8 0.8
Cooling water pressure(MPa) 0.3~0.4 0.3~0.4 0.3-0.4 0.3~0.4 0.3~0.4 0.3~0.4 0.3~0.4 0.3~0.4
Host water consumption(m³/h) 15 20 30 35 45 50 70 70
Weight(t) 12 16 22 24 34 50 70 72
Dimensions(mm) 5500×2500×3200 6400×3200×3950 6600x2600×4390 7800×4850×4400 9100×5300×4980 11000×5350×6000 12500×5860×6100 13000×5860×6100
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Quanzhou Yuchengsheng Machine Co.,Ltd.
Add: Xibin Farm,Xibin Town,Jinjiang,Quanzhou,Fujian,China
Tel: 0595-85930895 Fax:0595-88271185
Web: www.qzycs.com
E-mail: export@qzycs.com

Hengyang Yuchengsheng Machinery Co., Ltd
Add: No.1 Hongshan Road, Xidu Town, Hengyang County, Hunan Province
Tel: 0734-6886161 Fax:0595-6886195
E-mail:export@qzycs.com

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